University of Chinese Academy of Sciences Chinese Academy of Sciences PaXini AI

Contact-rich robotic manipulation

InsertAnything:Generalizable Contact-Rich Precision Insertionfrom Simulation to Reality

Zhenghua Maa,b,*, Xinpan Menga,b, Zeyu Liua,b, Muyuan Maa,b, Hengdi Zhangc, Houcheng Lia,b,*, Long Chenga,b,*

a University of Chinese Academy of Sciencesb Institute of Automation, Chinese Academy of Sciencesc PaXini AI Technology (Beijing) Co., Ltd.* Corresponding authors

Supplementary Video 1. Simulation-trained precision insertion and real-robot demonstrations.

0.02 mmtight nominal clearance
20/20ManipulationNet completion
95.0%eight unseen real-world tasks

Precision insertion requires a robot to combine nominal geometry with contact information when small pose errors can cause jamming or excessive force. InsertAnything develops a simulation-only reinforcement learning framework that combines target poses with compact three-dimensional fingertip force feedback, enabling direct transfer to real robots without real-world demonstrations or policy fine-tuning. A decoupled gated reward coordinates alignment and insertion, while force-signal smoothing and state-independent exploration improve training stability and contact-aware motion correction. The resulting policy generalizes across clearances and geometries, achieves a 20/20 completion rate on ManipulationNet under its Human-in-the-Loop protocol, and reaches 95.0% success across eight unseen real-world insertion tasks.

Learning precision insertion in simulation

Target poses provide a nominal reference; fingertip force feedback supplies the local information needed to correct contact.

InsertAnything simulation-to-reality framework and force-feedback policy pipeline
Overview of the simulation-to-reality framework. The policy uses deployable pose and fingertip force observations during execution, while privileged information is available only to the critic during training.
01

Simulation-only training

Parallel contact simulation exposes the policy to pose and dynamics uncertainty before deployment.

02

Compact force feedback

Three-dimensional fingertip force feedback reveals contact states that a nominal pose cannot distinguish.

03

Direct execution

The same observation and control interface is used in simulation and on a Franka Emika robot with a PaXini tactile sensor.

Three results that connect learning and deployment

01

Simulation-only transfer

A force-guided precision insertion framework combines nominal target poses with compact three-dimensional fingertip force feedback for direct deployment without real-world demonstrations or policy fine-tuning.

02

Stable force learning

A decoupled gated reward and stabilized force-feedback learning scheme improve alignment, insertion, robustness to localization errors, and contact-force regulation.

03

Generalization in practice

Extensive evaluations cover clearances, geometries, unseen real-world insertion tasks, and the first perfect 20/20 ManipulationNet result under its Human-in-the-Loop protocol.

Reliable contact-rich insertion beyond one geometry

Eight unseen real-world insertion tasks
A single Hexagon-III policy transfers to eight unseen real-world insertion tasks, including USB Type-A, two-pin and three-pin connectors, a DC power connector, a gear-mesh task, and three industrial connectors.

Contact, clearance, and geometry in the real world

The clips highlight force-guided correction, tight-clearance insertion, continuous benchmark execution, and transfer to unseen industrial interfaces.

Force feedback

Pose-error correction with and without fingertip force feedback.

Standard geometries

Four tight-clearance peg-in-hole geometries.

ManipulationNet

Continuous autonomous execution across the benchmark sequence.

Unseen insertion tasks

Eight real-world tasks completed by one simulation-trained policy.

A benchmark result recognized by ManipulationNet

The benchmark uses a standardized physical setup, while its Human-in-the-Loop protocol limits human involvement to reporting task status. The public leaderboard and official announcement provide an external record of the result.

InsertAnything: Generalizable Contact-Rich Precision Insertion from Simulation to Reality